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Via G.Galilei, 10 - 22075 Lurate Caccivio - Como - Italia

P.IVA - Cod.Fisc. 03607200122  -  Cap. Soc. €  75.000,00 i.v. 

Tel. +39.031.49 00 78

email: sales@3b-lab.com

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SPECIAL APPLICATIONS

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3B LAB s.r.l

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Cabinet doors

Furniture doors

The aluminum honeycomb structure combines low weight, high rigidity, and the possibility of producing large-format panels.

Composite panel cabinet doors with an aluminum honeycomb core offer lightweight construction, exceptional stiffness and high bending resistance. They enable the production of large-format doors, even with reduced thicknesses down to 12 mm, supporting heavy surface finishes and complex geometries while maintaining long-term dimensional stability and precision. Each panel is engineered to meet the specific performance requirements of the application.

Anta stratigraphy with ALUXAP technology

Large doors. In wardrobe doors, it is not necessary to insert the tie rods

Technical Documentation

door in aluminum honeycomblarge door in aluminum honeycomb

Every composite panel developed by 3B LAB is supplied with a dedicated technical data sheet detailing materials, lay-up, reinforcements, inserts, machining operations, and construction specifications according to the project requirements.

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Technical Data Sheet Preview

   Large sizes                  Long-term stability     Customisable finishes

 

 

   Door types

 

Lacquer-ready                 Veneered                 HPL-clad                 For marble                 Glass and ceramic                Metal

Doors to be lacquered

Lacquer-ready doors made from composite panels with an aluminium honeycomb core are ideal for large furniture units. The sandwich structure reduces the risk of deformation and provides stable surfaces suitable for painting and lacquering processes.

Corian doors with aluminum honeycomb technology
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✔ ALUXAPP-H 

✔ ALUXAPP-H 

Lacquering on HDF 1.8 or 6 mm THK (possible processing in thickness)

 

surfaces: primer-coated sheets

0.5/1 mm + HDF from 1.8 to 6 mm THK

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frame 
in Eulithe® or phenolic plywood

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edge in wood veneer, metal or ABS.

Lacquering on aluminum from 1 to 2 mm THK


surfaces:
sheets with primer from 1 mm

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frame 
in Eulithe® or phenolic plywood

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edge in wood, metal or ABS.

  Which configuration should you choose?

 

ALUXAPP, with its aluminium surface, is ideal when the use of wood-based substrates needs to be limited or for environments with higher humidity levels.

ALUXAPP-H provides a surface that is easier to lacquer for standard indoor environments. When an MDF layer of suitable thickness is used, it also allows custom-designed engravings and decorative machining.

Veneered doors

Veneered cabinet doors manufactured with aluminum honeycomb composite panels are an ideal solution for creating large-format doors that combine lightweight construction, exceptional stiffness and long-term dimensional stability. The sandwich structure with an aluminum honeycomb core reduces weight, minimizes bending and preserves the reliability of opening mechanisms, even on large-sized doors.

light veneered doors in aluminum alveolar
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light and rigid panel
lightweight and flex-resistant panel to be lacquered
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✔ ALUXAPP-T 

✔ ALUXAPP-H 

✔ ALUXAPP 

Veneered essence on 3 mm THK chipboard

 

surfaces: sheets with primer

0.5/1 mm + HDF from 1.8 to 6 mm THK

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frame 
in Eulithe® or phenolic plywood

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edge in essence, metal or ABS.

Veneer directly on aluminum

 


surfaces:
sheets with 1 mm primer

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frame 
in Eulithe® or phenolic plywood

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edge in veneer, metal or ABS.

Veneered finish on HDF 1.8 mm THK

 

 

surfaces: sheets with primer

0.5/1 mm + HDF from 1.8 to 6 mm THK

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frame 
in Eulithe® or phenolic plywood

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edge in veneer, metal or ABS.

  Which configuration should you choose?

 

ALUXAPP-E, with the veneer applied directly to the aluminium, is recommended when a reduced overall thickness and minimal use of wood-based layers are required.

ALUXAPP-H and ALUXAPP-T use an MDF and a particleboard substrate respectively, providing more traditional surfaces for bonding the veneer.

The choice depends on several factors, including the dimensions and whether the veneer sheets are natural or reconstituted.

Doors to be lacquered

Lacquer-ready cabinet doors manufactured with aluminum honeycomb composite panels are an ideal solution for large-format furniture. The sandwich structure provides exceptional stiffness, lightweight construction and long-term dimensional stability, minimizing the risk of warping while ensuring a perfectly smooth and stable surface for painting and lacquering processes.

armadio hpl legno web
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✔ ALUXAPP-HDF 

✔ ALUXAPP-HDF 

Aluminum + HDF Laminate, on both sides


surfaces:
sheets with 0.5 mm Sp primer
+ HPL 0.9 mm SP

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frame  in phenolic plywood or Eulithe®

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edge in ABS, in metal, profiles in 

aluminum "T" in aluminum

Aluminum + HDF + HDF Laminate, on one side


surfaces:
sheets with primer 0.5 mm Sp + HDF 1.8 mm
+ HPL 0.9 mm SP

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frame  in phenolic plywood or Eulithe®

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edge in ABS, in metal, profiles in 

aluminum "T" in aluminum

   Which configuration should you choose?

 

ALUXAPP-HPL can be clad with HPL laminate on both faces or on one face only. In the latter case, the opposite face can be finished with painted metal sheet or wood veneer, depending on the project’s aesthetic and technical requirements.

Support for marble doors

Lightweight composite panels are an ideal solution for manufacturing large-format cabinet doors faced with natural stone or porcelain stoneware. The sandwich structure provides exceptional stiffness, reduced weight and long-term dimensional stability, while facilitating the integration of hardware and opening systems.

marble support
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✔ ALUXAPP-V 

✔ ALUXAPP-E 

surfaces:
in GRP fire-resistant

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frame 
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edge in aluminum or marble frame.

surfaces:
in GRP fire-resistant

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frame 
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edge in aluminum or marble frame.

   Which configuration should you choose?

 

In marble-clad doors, the composite panel is inserted into the weight-reduced slab, providing the structural support required to anchor the hardware. The exposed face of the composite panel can be finished with wood veneer or pre-painted aluminium in a RAL colour.

Glass door - Laminam

Glass- or thin ceramic-faced cabinet doors are an ideal solution for creating large-format elements that combine lightweight construction, exceptional stiffness and long-term dimensional stability. Composite panels with an aluminum honeycomb core provide a reliable substrate for high-end decorative surfaces, reducing door weight and improving the performance of opening systems.

lightweight and non-deformable ceramic door
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campione con ceramica web

✔ ALUXAPP-G 

surfaces:
OUTER SIDE:  sheet metal with primer 0.5 

+ thin stone 3 mm THK
INNER SIDE:  sheet metal with primer 1

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frame  in phenolic plywood or Eulithe®
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edge aluminum profile / ABS edge

   Why choose this configuration?

 

The doors are made from composite aluminium honeycomb panels, clad with glass or Laminam® and fitted with solid perimeter reinforcement to allow mechanical machining. The perimeter is finished with ABS edging in a RAL colour, leaving the thickness of the slab visible. Along the upper edge, the Laminam® cladding extends beyond the panel, creating a recess for an aluminium profile that serves as an integrated handle.

Thin stone doors

Thin-stone-clad doors made from ALUXAPP-P composite panels combine the aesthetics of natural stone with a lightweight, rigid and dimensionally stable structure. The aluminium honeycomb core provides a highly flex-resistant substrate, minimises deformation caused by stresses generated by the adhesives and reduces the overall weight of the door.

Anta covered in lightweight and flex-resistant stone
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door covered in stone with aluminum honeycomb support

✔ ALUXAPP-P 

surfaces:
EXTERNAL: sheet metal with primer 0.5/1 

+ thin stone 3 mm THK
INTERNAL: sheet metal with primer 1 mm

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frame  in phenolic plywood or Eulithe®
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edge thin stone, aluminum profile / 

ABS edge

   Why choose this configuration?

 

Stone-clad doors are manufactured using a lightweight, rigid and stable aluminium honeycomb substrate. The structure allows both faces to be clad in stone or the stone front to be combined with a veneered or lacquered reverse, minimising deformation caused by the different stresses within the materials. The edges are clad in thin stone, ensuring material continuity and a consistent appearance with the front.An integrated grip can be created in the door by means of a 45° cut, also clad in thin stone.

Metal doors

Metal-faced cabinet doors manufactured with composite panels are an ideal solution for contemporary furniture, combining minimalist design, lightweight construction and outstanding structural performance. The aluminum honeycomb core provides exceptional stiffness, long-term dimensional stability and high bending resistance, reducing the overall weight of the door while improving the reliability of opening mechanisms, even in large-format applications.

Panels with aluminum finish in aluminum honeycomb
door with aluminum finish in aluminum honeycomb
aluminum panel

✔ ALUXAPP 

surfaces:
Aluminum, steel or brass 12/10  THK

with different finishes 

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frame  in phenolic plywood or Eulithe®
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profile in aluminum 10/10 with metal effect

   Why choose this configuration?

 

The doors are made from composite aluminium honeycomb panels, with the exposed face finished in satin aluminium.

The panels have no perimeter frame; the edges are finished with T-shaped aluminium profiles.

Every project requires a dedicated composite panel

 

Every composite panel is engineered according to the performance requirements of the application, defining materials, panel lay-up, perimeter framing, inserts and machining operations to meet the project's mechanical, dimensional and aesthetic requirements.

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Let’s discuss your project

 

We work with you to analyse the requirements of your application and develop the most suitable technical solution.

Request Technical Consultation